Wires for Laser Cladding and Surface Regeneration

NAPAWANIE LASEROWE
technic solution producent

Specialist LAWI wires for precise surface regeneration, repair and reinforcement of industrial metal components using laser cladding technology.

Specialist wires for laser cladding used in precision regeneration, rebuilding and reinforcement of industrial working surfaces. These wires are used for the repair of machine components, shafts, rollers, tooling, moulds, dies and parts exposed to wear, corrosion, high temperatures and heavy mechanical loads. Precise material deposition allows damaged surfaces to be rebuilt with limited heat impact on the base material while maintaining a high-quality deposited layer.

One of the recognized manufacturers of laser cladding materials is the German company Lawitex, offering the specialist LAWI wire range. These products are designed for precision metalworking and demanding industrial applications.

Key Features of LAWI Wires

  • high material purity and consistent chemical composition
  • various wire diameters for different applications and process parameters
  • precise material feeding during laser cladding processes
  • possibility of achieving uniform and high-quality deposited layers
  • stable and repeatable regeneration processes
  • materials designed for wear resistance, corrosion resistance, high temperatures and heavy mechanical loads

Applications in various industries

  1. Tooling and mould industry
    Regeneration of moulds, dies, tooling components, working edges and surfaces exposed to wear.
  2. Machinery and maintenance
    Restoration of worn machine components, shafts, rollers, guides and heavily loaded industrial parts.
  3. Energy and turbine industry
    Repair and reinforcement of selected turbine components and industrial parts operating in demanding environments.
  4. Automotive and heavy industry
    Regeneration of technical components and working surfaces exposed to abrasion, temperature and corrosion.
  5. Protective surface layers
    Creation of wear-resistant and corrosion-resistant surface coatings for industrial applications.

Accessories and technical support Lawitex

In addition to the LAWI wires themselves, the manufacturer offers a range of accessories available on the Lawitex – Zubehör subpage, including:

  • Nozzles and tips adapted to various types of lasers and part geometries.
  • Wire holders and guides – ensuring stable material feeding and precise speed control.
  • Cooling and extraction systems – maintaining the appropriate temperature in the surfacing zone and safe working conditions.
  • Control software – enabling process automation and recording parameters during surfacing.

Additionally, the Lawitex team provides advice on the selection of optimal surfacing parameters (laser power, wire feed speed, temperature range, etc.), which translates into stable and repeatable results.

Frequently Asked Questions (FAQ)

  • What wire diameter should be used for laser cladding?
  • The correct wire diameter depends on the base material, part geometry, repair size and laser system parameters. Different wire diameters are used depending on the specific industrial application.
  • Are LAWI wires compatible with different laser systems?
  • LAWI wires are designed for industrial laser cladding applications. Compatibility depends on the laser system, wire feeding unit and process parameters.
  • Can laser cladding wires be used for tooling and mould repair?
  • Yes. Laser cladding is widely used for the regeneration of tooling, moulds, dies, working edges and industrial components exposed to wear.
  • What are the advantages of laser cladding compared to traditional repair methods?
  • Key advantages include precise process control, limited heat impact on the base material, local surface rebuilding and high-quality deposited layers.
  • Which materials can be repaired using laser cladding wires?
  • Laser cladding wires can be selected for various base materials and industrial applications, including tool steels, structural steels, stainless steels and components requiring wear, corrosion or temperature resistance.
  • Can laser cladding be used for shafts, rollers and working surfaces?
  • Yes. Laser cladding is commonly used for the precise regeneration of shafts, rollers, guides, working surfaces and heavily loaded industrial components.
  • What information is required to select the correct LAWI wire?
  • To select the appropriate wire, it is recommended to provide the base material, type of damage, required surface properties, wire diameter, laser system type and working conditions of the repaired component.

Looking for the right wire for your application?

Send us information about the base material, type of damage, required surface properties and laser system parameters. We will help you select the appropriate LAWI wire for your laser cladding application and prepare a suitable quotation.

NAPAWANIE LASEROWE

Examples of Laser Cladding Applications

Precision laser cladding of a tool steel

laser cladding of tool steel using LAWI wire
precision laser cladding of tooling component
Precision rebuilding of small working surfaces and tooling components by laser cladding.
laser cladding of tool steel using LAWI wire
Precision laser cladding of a tool steel surface using LAWI wire.
laser cladding of tool steel
Laser welding systems | Proven equipment for servicing injection moulds
Laser welding systems | Proven equipment for servicing injection moulds
Laser welding systems | Proven equipment for servicing injection moulds
Laser welding systems | Proven equipment for servicing injection moulds
Laser welding systems | Proven equipment for servicing injection moulds
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