Designed and manufactured for quick, safe and convenient opening, servicing and maintenance of injection molds, SmartMould Table is a reliable solution for maintenance departments in plastics processing plants (PTS), as well as companies and departments specializing in mold servicing.
Why choose the SmartMould Table?
Our tables are distinguished by their exceptional quality and flexibility of construction, which ensures reliability and the ability to adapt to individual customer needs. Solid construction, attention to detail and a wide selection of dimensions and configurations make the SmartForm Table meet the highest requirements of professionals.
Innovative HydroAssist System
The perfect complement to the SmartMould Table is our innovative HydroAssist System hydraulic system, based on a double-acting cylinder with a manual pump and distributor and the possibility of complete disconnection for manual movement of the moving platform. The force generated by it allows the operator to independently and almost effortlessly open and close any form, even large, heavy or equipped with sliders. Work safety is ensured by fully adjustable sets of angle brackets for mounting the form halves, regardless of their dimensions.
SmartMould Table applications
The SmartMould Table is an indispensable support for plastics processing plants and maintenance departments, where it is often necessary to open injection molds. Its application covers a wide range of work, such as service, maintenance, replacement of inserts or polishing. The SmartMould Table ensures quick and trouble-free opening and reassembly of molds, increasing comfort and efficiency of work and enabling free access to every area of the tool.
Thanks to its ergonomic and solid construction, the SmartMould Table improves not only comfort, but above all safety and efficiency of all work on molds. Faster and more efficient service means shorter machine downtimes and greater savings for companies.
Examples of SmartMould Table applications:
- Maintenance and cleaning of moulds
- Preparation of moulds for production
- Repair of moulds
- Mould servicing
- Mould inspections
- Servicing of hot runners
- Dismantling and assembling mould components
- Functional testing of moving mould parts
- Diagnosis of mould problems
- Precise alignment and alignment of moulds prior to production
- Inspections and technical audits of moulds
- Storage of moulds in service position
Advantages of using the SmartMould Table
- HydroAssist System: Patented manual hydraulic system to assist in the opening and closing of moulds.
- Crew reduction: Reducing the number of service technicians needed to operate the moulds.
- Versatility: Easy handling of even very large and heavy tools.
- Time saving: Increased efficiency of mould servicing.
- Safety and ergonomics: Greater workplace safety and operator comfort.
- Individual adaptation: Various table variants with customisation options.
- Certifications and documentation: CE certification and comprehensive documentation for each table.
Mould service tables in our range
- SmartMould Table (MT) – Standard Version
- SmartMould Table (MT_K) – table version with mounting angles
- SmartMould Table (MT) LowProfile
- SmartMould Table (MT_K) Low profile
SmartMould Table Design
The special design of the SmartMould Table system enables quick and convenient servicing and maintenance of injection molds, pressure molds and tools. The frame is designed in accordance with strength requirements – the number of legs is adjusted to the table’s load capacity, which ensures optimal stability and work safety. Adjustable, swinging feet allow precise leveling of the table regardless of the surface. One platform remains stationary, while the other moves on linear guides equipped with bumpers and locks in the end position.
Thick steel plates made of heat-treated steel, supported by a reinforced frame, guarantee exceptional strength and minimal deflection, even under full load. This ensures maximum durability and the highest quality of the supplied tables. Both sets of platforms are rotatable with the possibility of locking every 90 degrees, which ensures full access to the mold during service and maintenance.
To ensure smooth rotation, an innovative ball bearing system was used, which was specially designed for the load axis of the plates, and an additional bearing to transfer transverse forces. The bearings are milled directly in the plates and equipped with drains. Additionally, the upper and lower plates are permanently connected with a special pin, which increases the safety of use. Under the platforms there is a rubberized oil-resistant shelf, ideal for storing tools and accessories.
The ideal solution for maintenance
Regular servicing of moulds is key to their reliability and the prevention of costly downtime. SmartMould Table enables moulds to be opened and assembled quickly and without problems. Rotating platforms further facilitate service work such as liner replacement, polishing and technical inspections.
With its unique solutions and competitive price, our mould service tables are an indispensable tool for everyday mould work.
SmartMould Table options
Unique HydroAssist System: a globally innovative hydraulic drive designed for maximum efficiency and convenience. Based on a short-stroke double-acting cylinder, the system provides tremendous support to the operator, making it easier to open and close moulds. In addition, with the option of disengaging the actuator, it allows the moving platform to be moved completely manually. The HydroAssist System consists of a precision double-acting hydraulic cylinder, a knee system that changes the cylinder’s direction of travel and a reliable hydraulic pump to ensure optimum pressure and smooth operation of the entire system.
Adjustable steel angle brackets: A specially designed system of fully adjustable steel angle brackets allows fully flexible attachment of the mould to the angle brackets, ensuring safety for both mould and worker. We recommend angle brackets for the SmartMould Table for added stability and protection during operation. As Technic Solutions, we also offer the possibility of customised special angle brackets.
Screw Mold Splitter – The presented mechanism is a practical solution designed to enhance the functionality of the SmartMould Table by enabling efficient manual mould separation. The system is engineered around two trapezoidal screws, securely mounted on the left and right sides of reinforced, modified table angle bars. By simultaneously rotating dual handles, the mould halves separate symmetrically, ensuring a stable and fully controlled opening process.
This innovative design allows for precise adjustment of the mould opening and can either complement the HydroAssist system for exceptionally high-profile tools or completely replace hydraulic operations when manual force is sufficient. One of its major advantages is the ease of quick assembly and disassembly. Thanks to its intuitive construction, the screw can be mounted on the angle bars at any time and rapidly removed after work, effortlessly returning the table to its standard configuration.
Suspended drawer module: Offers a practical and convenient storage solution for tools and equipment. Can be easily mounted under the SmartMould Table on the MT 1500 – MT 4000 models, ensuring maximum functionality and tidiness in the workplace
SmartBase Positioners’ base buffers
A practical and reliable solution for extremely fast and easy positioning of mould halves on the table platform. Thanks to the positioning locks, precise and repeatable positioning is possible, resulting in significantly improved workflow. This system provides greater functionality and flexibility in the daily use of the table, ensuring that the moulds are prepared efficiently for further processes.
Wheels: a practical solution for the mobility of the SmartMould Table thanks to the fitting of 4 castors – 2 swivelling sets with brake and 2 fixed sets. This solution is available for MT 3000 models and smaller tables that are not equipped with a drawer module.
Magnetic form-fixing brackets
A set of four magnetic angle brackets designed for fast and secure fixing of smaller moulds. Each protractor provides a pulling force of up to 120 kg and has independent switches for the two axes, resulting in precise positioning and stable operation. Compact dimensions (197 × 197 × 48 mm)
Threaded hole grid: The CustomGrid threaded hole grid option in the table top for precise customisation. This solution provides greater functionality and flexibility in the daily use of the table.
Individual modifications: We offer the possibility to fully personalise the design of the SmartForm Table, adapting it to the customer’s specific requirements and processes. We provide solutions to optimise functionality, productivity and ergonomics.
