TORO-system AV Part Containment Curtains
The TORO-system AV side curtains for injection moulding machines — also known as mould protection curtains, part deflector curtains, or moulded part containment systems — are a practical solution for controlling the containment of injection-moulded parts during the plastic injection moulding process. Designed to be installed on any injection moulding machine without structural modifications, the system significantly reduces the number of parts falling outside the designated collection area, directing a greater proportion of moulded parts directly into the intended container. The result is reduced production waste and a lower risk of contamination.
The Problem: Moulded Parts Falling Outside the Collection Area
In plastic injection moulding, the uncontrolled ejection of moulded parts beyond the machine perimeter is a frequent and often underestimated problem. Parts that land outside the designated collection area cannot be used and automatically become scrap — particularly in food and medical production, where any part that has left the controlled zone is considered unfit for use.
This results in:
- material losses and increased production scrap;
- additional inspection requirements and manual sorting of components;
- in the medical and pharmaceutical industry — the risk that a contaminated part which has fallen outside the work area accidentally re-enters the stream of conforming parts, requiring additional batch separation and verification.
The Solution: TORO-system AV Side Curtains for Injection Moulding Machines
The TORO-system AV is a simple and well-engineered solution that uses a spring-roller mechanism — the same principle as a roller blind — with springs selected for maximum wear resistance and continuous operation. Thanks to this proven approach, the side curtains open and close reliably with every cycle, with no complex components and no need for frequent maintenance.
Technical Features and Benefits of TORO-system AV Part Containment Curtains
1. Safe and Efficient Collection of Injection-Moulded Parts
The side curtains form a physical barrier that limits the escape of moulded parts from the working area during mould opening and throughout the ejection process.
The spring-roller mechanism allows the curtain to automatically unroll and retract in perfect synchronization with the mould opening and closing movement. In this way, the curtains open and close with the mould motion without interfering with automation systems or the cycle time of the injection moulding machine.
Selecting the correct curtain width significantly reduces the number of parts that could fall outside the mould area during ejection. The result is that a greater proportion of moulded parts reaches the collection container or takeout system directly, improving process cleanliness and the operational stability of the injection moulding machine.
2. Contamination-Free Production in Compliance with Quality Standards
The use of side curtains eliminates the need to manually retrieve parts that have fallen outside the work area, reducing the risk of non-conforming components entering subsequent stages of the production process. This is particularly relevant in regulated industries — medical, pharmaceutical, and food — where batch traceability and part integrity are non-negotiable requirements.
3. Dimensional Flexibility for Every Type of Injection Moulding Machine
TORO-system AV side curtains are available in a wide range of standardized sizes, with profile heights from 245 mm to 645 mm and opening strokes from 400 mm to 800 mm — covering injection moulding machines of any clamping force, from compact machines to large industrial presses. Spacer elements for custom configurations are also available.
Primary Applications of Side Curtains for Injection Moulding Machines
Recommended industries:
- Injection moulding for the medical and pharmaceutical sector
- Technical component manufacturing for the automotive industry
- Plastic injection moulding for the food and packaging industry
- Electrical and electronic component manufacturing
- High-cycle injection moulding for the consumer goods industry
FAQ – Frequently Asked Questions About Injection Moulding Side Curtains
Do the side curtains require special tools for installation?
No. The high-power ferrite magnet mounting system allows installation and removal in just a few minutes, with no special tools, drilling, or welding required. The system is designed to be installed and removed by machine operators without the need for specialist technicians.
Do the curtains slow down the production cycle of the injection moulding machine?
No. The side curtains operate in a completely passive manner and do not interfere with the automatic machine cycle in any way. They open and close in synchronization with the mould movement, with no adjustments to cycle parameters required.
Are the curtains compatible with large moulds?
Yes. Thanks to the wide range of available standard sizes and the option to use spacer elements, the TORO-system AV can be configured for small, medium, and large moulds on any injection moulding machine, regardless of manufacturer.
How long do the curtains last under intensive use?
The use of high-quality materials and high thermal resistance ensure a long service life, even under high-cycle injection moulding conditions with a large number of daily cycles. Most wear-prone components are replaceable, allowing the system to be kept in efficient working order without replacing the entire unit. Routine maintenance is limited to periodic cleaning and checking the integrity of the magnets.
Curtain size selection
Size Selection – TORO-system AV System
The available configurations for the TORO-system AV system are listed below. For dimensional requirements not shown in the table, please contact our technical department for a custom solution.
| Profile Height (mm) | Roller Height (mm) | Opening Stroke (mm) | Order Code |
| 245 | 200 | 400 | 200-400 |
| 245 | 200 | 500 | 200-500 |
| 245 | 200 | 600 | 200-600 |
| 295 | 250 | 400 | 250-400 |
| 295 | 250 | 500 | 250-500 |
| 295 | 250 | 600 | 250-600 |
| 345 | 300 | 400 | 300-400 |
| 345 | 300 | 500 | 300-500 |
| 345 | 300 | 600 | 300-600 |
| 345 | 300 | 700 | 300-700 |
| 445 | 400 | 400 | 400-400 |
| 445 | 400 | 500 | 400-500 |
| 445 | 400 | 600 | 400-600 |
| 445 | 400 | 700 | 400-700 |
| 545 | 500 | 400 | 500-400 |
| 545 | 500 | 600 | 500-600 |
| 545 | 500 | 700 | 500-700 |
| 545 | 500 | 800 | 500-800 |
| 645 | 600 | 500 | 600-500 |
| 645 | 600 | 700 | 600-700 |
| 645 | 600 | 800 | 600-800 |
Why Choose TORO-system AV Side Curtains for Your Injection Moulding Machine?
The TORO-system AV is an easy-to-implement solution, compatible with any injection moulding machine regardless of manufacturer, that makes a measurable contribution to reducing scrap and improving production efficiency.
Unlike injection moulding accessories that require technical intervention or machine modifications, TORO-system AV part containment curtains are installed in minutes using magnets — no special tools needed. The spring-roller mechanism ensures reliable operation cycle after cycle, with minimal maintenance and replaceable wear parts.
Whether you operate a compact machine or a large industrial press, whether you produce medical, food-grade, or automotive components — the TORO-system AV offers the right dimensional configuration, with profile heights from 245 to 645 mm and opening strokes up to 800 mm.
Request a Free Technical Consultation
Contact us to identify the TORO-system AV configuration best suited to your injection moulding machine. Our specialists in plastic injection moulding will analyze your equipment specifications and recommend the optimal solution to maximize the productivity and quality of your manufacturing process.
TORO-system AV side curtains are available for direct delivery to the UK markets. We guarantee fast shipping times and dedicated technical support for customers worldwide.
